Fixing Cracking Above Concrete Boot Lintels

Fixing Cracking Above Concrete Boot Lintels

Concrete boot lintels to window openings were in common use in the 1970s and have the unique appearance of a visible one course high concrete toe that appears not to have any bearing onto the adjacent brickwork (i.e. the visible concrete toe is in between the brickwork reveals).

case study 5731d180dbaee7.98927637 - Fixing Cracking Above Concrete Boot Lintels

 

Many low rise blocks from the 60s and 70s develop defects that require concrete boot lintel repairs due to cracks, gaps and sagging brickwork above the windows. Failure to address these issues promptly can lead to dangerous, collapsing masonry as well as extensive damage to internal walls.

AWT are able to provide long term, cost-effective boot lintel repairs with minimal disruption to residents.

Concrete Boot Lintel Problems

Boot lintel gaps cracks rotation - Fixing Cracking Above Concrete Boot Lintels
Boot Lintel stepped cracks - Fixing Cracking Above Concrete Boot Lintels
Boot Lintel gaps - Fixing Cracking Above Concrete Boot Lintels
Boot Lintel compression - Fixing Cracking Above Concrete Boot Lintels
Rotating Boot Lintel Causing Gaps & Cracks
Stepped Cracks Due To Failing Boot Lintel
Gaps Above Concrete Boot Lintel
Boot Lintel Defect Causing Compression Cracks
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As shown in the gallery, in the 60s and 70s, many concrete boot lintels were incorrectly fitted onto unsuitable bearing allowing the lintel to rotate and the supported brickwork to drop and crack.

This fundamental flaw in the installation of concrete boot lintels means that the weight of the heavier brick outer skin is too great for the relatively soft and lightweight inner blocks to support. The lintel rotates, causing gaps to open up, compressing the blocks of the inner wall and causing the outer brickwork to sag.

Common symptoms of boot lintel problems:

  • Cracks in the visible part of the concrete lintel
  • Stepped cracks in the brickwork above windows/doors
  • Dropping of the brickwork above windows/doors
  • Bulging or bowing brickwork above windows/doors
  • Cracks in the internal walls and ceilings above windows/doors
  • Warped window/door frames making them difficult to open and close

Chris Nichols explains, “This type of lintel has no bearing onto the external brickwork the concrete lintel rarely fails. (As with any concrete the toe of a boot lintel can be affected by corroding reinforcing bars and require concrete repairs.) The boot lintel is reliant on the bearing onto the internal skin. The internal skin bearing the lintel should be of a material capable of withstanding and spreading the load (e.g. pad stone concrete blocks or engineering bricks). “

“In many cases the lintel was bedded directly onto lightweight blocks that are unable to take the imposed load and compress the outer edge of the bearing, rotating the lintel and allowing the external brickwork above to crack and drop as described in BRE Good Building Guide 1.”

simple horizontal - Fixing Cracking Above Concrete Boot Lintels
case 55 a - Fixing Cracking Above Concrete Boot Lintels
case 55 d - Fixing Cracking Above Concrete Boot Lintels
case 55 b - Fixing Cracking Above Concrete Boot Lintels
case 55 c - Fixing Cracking Above Concrete Boot Lintels
case 55 e - Fixing Cracking Above Concrete Boot Lintels
Cracking Concrete Boot Lintels
Gaps & Cracks Above Concrete Boot Lintel
Gaps & Cracks Around Concrete Window Lintels
Rotated Boot Lintel Causing Gaps
Boot Lintel Problems Due To Incorrect Installation
 
simple horizontal - Fixing Cracking Above Concrete Boot Lintels

Concrete Boot Lintel Repairs

Action Wall Ties provide a cost-effective, long term solution that retains the existing appearance of the brickwork with the minimum disruption to the occupants and the environment.

Action Wall Ties have developed a remedial system and methods, including specifically designed equipment, to remedy the problem of cracked concrete boot lintels. Action Wall Ties slightly anti-rotate the lintels back in place, drilling for and then resin bonding 16mm stainless steel shear pins to both end bearings. Once the resin bonded fixings are set the props are released, pre-loading the shear pins, thus reducing any further cracking.

To larger openings and with advanced movement it may be necessary to introduce two rows of twin cord reinforcement, forming a composite deep masonry beam. To the underside of the concrete toe, we drill for and inject grouted 8mm helical stainless steel pins passing into the line of the deep masonry beam to arrest any further rotation of the concrete lintel.

Action Wall Ties concrete boot lintel repair and replacement solutions are available to clients in London and the South East.

Action Wall Ties (AWT) are specialists in masonry reinforcement and repair, lintel repairs, replacing a damaged lintels, and providing professional solutions to a wide variety of structural problems. We work with home owners, London boroughs, social housing providers, architects, project managers, local authorities and insurance companies.

Contact us on 01227 721 255, or email us.

Seven-Storey Building NHBC Warranty Remedial Works

Seven-Storey Building NHBC Warranty Remedial Works

This seven-storey building in Croydon, South London required remedial work under the NHBC warranty scheme. This included stainless steel support angles, horizontal soft joints and Sika CarboDur strengthening carbon fibre plates.case study 56e19e6e7125e0.29228426 1 - Seven-Storey Building NHBC Warranty Remedial Works

The subject building was a contemporary designed seven-storey apartment building.

case 49 a - Seven-Storey Building NHBC Warranty Remedial Works

The Structural Problem

The building was found to be deficient from the one that had been designed and remedial works were instigated by NHBC warranty. Consulting structural engineers were engaged to design the required compliant remediation works and Action Wall Ties were engaged to undertake the works.

The Structural Repair Solution

The remedial works involved the introduction of stainless steel support angles with horizontal soft joints and Sika CarboDur strengthening carbon fibre plates to concrete beam, together with remedial wall ties and bed joint reinforcement.

We removed the external brickwork skin exposing the concrete beam and prepared the concrete surface removing any ridges with a concrete planer, cleaned and primed ready for and applied Sika CarboDur structural strengthening system 80mm strips bonded with Sikadur 30 in accordance with manufactures and AWT methods. Thereafter, we installed stainless steel support angles and reinstated the brickwork.

case 49 b - Seven-Storey Building NHBC Warranty Remedial Works

case 49 b 1 - Seven-Storey Building NHBC Warranty Remedial Works

case 49 b 2 - Seven-Storey Building NHBC Warranty Remedial Works

case 49 b 3 - Seven-Storey Building NHBC Warranty Remedial Works

AWT are structural repair contractors. We work with local authorities, housing associations, the NHBC and other organisations to provide cost effective structural repairs to both low rise and high rise blocks. Our repair techniques ensure the minimum amount of disruption to residents.

AWT are available for contracts in Kent, Sussex, Essex, Surrey and the whole of London. Please get in touch using our contact form, by calling 01227 721 255 or email us.

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