Solution: Walkway & balcony Balustrade wall remediation schemes

Collapsing Ornate Bay & Balcony

Victorian Bay Window & Balcony: Structural Repairs & Restoration

victorian portico bay - Collapsing Ornate Bay & Balcony

This beautiful example of ornate Victorian architecture in Thanet was at risk of imminent collapse due to severe structural issues. The property had visible significant movement including bowing, cracking, dropping of brickwork arches and bowing columns of the front bay window and to the front elevation.

Several companies had surveyed the problems but none offered any solutions. Previous repairs to the property had tackled the symptoms of the structural defect but had failed to cure the root cause of the problem.

It took just 2 weeks of work for AWT to complete a cost-effective, long-term structural repair. Compared to rebuilding work, the disruption to the residents was minimal.

The Structural Problem

The structural issues with this period property in Thanet, Kent were clearly visible. Wide gaps had opened up between the masonry and the window frames. The structural defect had caused damage from the ground floor bay window columns up to the decorative brickwork panels below the eaves. This entire section of the property was in severe danger of collapse.

Bay Window Issues

 

AWT’s inspection of the front bay window found significant distorting movement to the front ground floor causing:

  •  outward movement
  • dropping and cracking of the brickwork arches and stone quoins
  • significant outward bowing of brickwork columns beyond the tipping point

 

First Floor Masonry Issues

Inspection of the front elevational brickwork found signs of distorting movement of the ground floor supporting bressummer beam (over the bay window) causing:

  • dropping of the supported main elevational brickwork
  • dropping brickwork pier stone quoins
  • dropping window arches above the bay window
  • inward sloping and cracking of the brickwork above the bay window

As part of previous attempts to halt the movement of the masonry, the bressummer beam over the bay window had been replaced by an old-style RSJ.

Bay & Portico Balcony Issues

The owners also wanted to deal with some aesthetic problems with the bay and portico balcony balustrade’s decorative wrought iron panels and stone top rails. All the panels required refurbishment. The bay window’s stone top rail had been replaced with an unattractive concrete capping. The portico stone top rails were mainly missing. New stones, in keeping with the period features, were needed to complete the restoration.

The Structural Solution

AWT recommended realigning and reinforcing remediation work to the existing brickwork including:

  • brickwork realignment
  • bed joint reinforcement
  • brickwork arch repair
  • diamond drilled grouted anchors
  • lateral restraints
  • grout tie injection
  • stonework & brickwork repairs
  • addition of fabricated steel spines to the columns
  • addition of an internal restraint post to the first floor

This multi-faceted approach reinstates uniformity and provides restraint to the masonry.

AWT also carefully removed the balcony balustrade panels for refurbishment. The lugs were replaced with stainless steel before the panels were grit blasted, powder-coated black and refitted. The brickwork corner piers were rebuilt. Finally, AWT had replacement capping stones cast in a limestone material with stainless steel reinforcing and bedded them in position.

Fast, Cost-effective, Minimal Disruption, Long Term Structural Repairs

Tackling such serious structural issues using traditional building techniques would have required reconstruction and rebuilding of the front of the property. Rebuilding would have been expensive, slow and highly disruptive to the homeowners. Damage to the original bricks and ornate stonework would be inevitable.

In just 2 weeks, AWT’s long-term repairs were completed without major rebuilding work or visible fixings to mar the internal or external period features.

Action Wall Ties are specialist structural repair contractors with the skills and experience required to repair and restore period properties.  AWT works on large and small projects for property owners, structural engineers, architects, project managers and local authorities.

AWT are available in Kent, London, Essex, Surrey and Sussex. To arrange a survey or to discuss project details, please use our contact form, email us or call us on 01227 721 255.

1930s style low-rise apartment blocks

1930s style low-rise apartment blocks in London

An estate of 1930s style low-rise blocks of apartments with defective balustrade walls (half-brick thick) to access deck and private balconies – AWT’s remedial scheme – remedial restraint posts, removal of the existing reinforcing rebars.

case study 56e19a6488aa69.06564038 - 1930s style low-rise apartment blocks

The subject buildings are 1930s style low-rise blocks of apartments, conventionally built of solid brickwork and concrete floors, with open access decks and private balconies.

Structural Problems

• Visible cracking and previous repairs (in a similar pattern) were noted to the balustrade half-brick thick walls.

• Generally the brickwork and pointing was found to be in good condition, with little spalled pointing and bricks noted. Previous repairs to the access decks and private balconies balustrade half-brick thick walls in a similar pattern were noted.

• All access decks and a representative sample of private balcony balustrade walls were inspected and scanned, locating the reinforcing bar position. Some bars were uncovered, inspected and photographed. In the main, previous repairs correspond to the pattern of the existing reinforcing bars.

• The reinforcing bars uncovered were the old ½ inch rebar bent up from the concrete slab and built into the centre of the brickwork up to, and possibly into, the cast in-situ concrete coping.

case 16 a - 1930s style low-rise apartment blocks

Discussion

The existing half brick balustrade walls contained mild steel reinforcing bars. From our investigations it was apparent the damage to the brickwork (cracking/spalling/previous repairs) resulted from the expansive corrosion of these bars which reduced the effectiveness of the bar, especially at the asphalt tuck line leaving the wall vulnerable to failure represent a safety issue.

case 16 b - 1930s style low-rise apartment blocks

The reinforcing bars viewed had corroded, delaminated and expanded, rendering the bars ineffective. The half-brick thick balustrade wall’s stability is dependent on the reinforcing.

case 16 c - 1930s style low-rise apartment blocks

Wrought iron decorative panels, built in lugs viewed, assessed to be corroded, delaminated and expanded, lifting and cracking the brickwork.

Stuctural Repair Solution

AWT have previously successfully completed remedial schemes to ameliorate similar defects at many other blocks.

AWT’s remedial scheme involved the development of methods and the design of equipment to enable us to undertake the remedial reinforcement, installing restraint posts, expansion joints, removal of the existing reinforcing rebars and thereafter make good the brickwork to the balustrade walls, to the access decks and to the private balconies.

The remedial scheme also alleviated the need for the removal and replacement of the balustrade walls, along with all the associated problems that this would have entailed for the occupants with the added benefits of a considerable cost saving and resulting impact on the environment.

Action Wall Ties (AWT) are specialists in masonry reinforcement and repair, providing professional solutions to a wide variety of structural problems in Kent, London and Surrey. Contact us on 01227 721 255, or email us.

 

 

1930s style low-rise apartments with balustrade wall defect repairs

1930s style low-rise apartments with balustrade wall defect repairs

An estate of 1930s style low-rise blocks of apartments with balustrade wall defects – corroding mild steel balusters cracking masonry to half-brick thick balustrade walls – removal of the baluster embedded into the coping stone and brickwork,case study 56e19a8525f9e9.55425313 - 1930s style low-rise apartments with balustrade wall defect repairs

The subject buildings are 1930s low-rise blocks of apartments in London, of conventional brick and filler joists construction, with open access decks and private balconies.

The Structural Problem

Cracking and dislodging of the brickwork and coping stones to the balustrade walls of the private balconies was reported and noted.

Discussion

Action Wall Ties investigated the defects and reported that the causation was found to be due to expanding corrosion of the handrails mild steel supporting balusters built into the masonry.

case 19 a - 1930s style low-rise apartments with balustrade wall defect repairs

The corrosion of the embedded mild steel results in the formation of ferrous oxide that expands to several times the thickness of the metal it has resulted from, thus breaking out of the brickwork splitting bed joints and lifting of the brickwork.

case 19 b - 1930s style low-rise apartments with balustrade wall defect repairs

Structural repair solution

case 19 c - 1930s style low-rise apartments with balustrade wall defect repairs

Action Wall Ties remediation involved cutting the baluster at the coping stone line, removal of the baluster embedded into the copping stone and brickwork, and completing repairs to the brickwork and coping stone. AWT re-drilled holes down into the walls for grout and designed all the necessary stainless steel fixing plates, thereafter welding the original baluster to a fixing plate.

case 19 d - 1930s style low-rise apartments with balustrade wall defect repairs

Action Wall Ties (AWT) are specialists in masonry reinforcement and repair, providing professional solutions to a wide variety of structural problems in Kent, London, Surrey and Essex. Contact us on 01227 721 255, or email us.

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